1. Halnn Tools BN-S200 Solid PCBN inserts Turning Hardened Steel Wind Power Bearing
Bearing as one of the important parts of mechanical equipment, with its performance requirements more and more high. Bearing hardness after heat treatment is high and difficult to process, and the following problems often occur in traditional tool processing:
(1) When the traditional tool goes up, it will wear quickly and affect the production efficiency;
(2) Some parts of the bearing have intermittent cutting conditions, and the tool encounters intermittent parts and is easy to collapse, and the cost of the tool remains high;
(3) The slewing bearing in the wind industry has higher requirements on the wear resistance and impact toughness of the tool after heat treatment.
In the early days of machining with bearings using the turning and grinding process, the choice of conventional carbide inserts often caused rapid wear in the process. Frequent tool changes affected the production efficiency. Later, with the advent of ceramic inserts and PCBN inserts, it was replaced by hard alloys. The insert is used in the turning process of the bearing.
2.Solid PCBN inserts Characteristics
|
Insert Grade
|
Suited Materials
|
Machining Type
|
Typical Application
|
|
BN-S20
|
Hardened Steel, Heat and abrasive resistant steel, High manganese steel
|
Roughing, Semi-Finishing
|
HSS Rolls, Ball Screw, Wind Power Bearings
|
|
BN-S200
|
Hardened Steel, Superalloy
|
Finishing
|
Wind Power Bearings
|
|
BN-H11
|
Hardened Steel
|
Semi-Finishing, Finishing
|
Bearings, Gears, Gear Shaft, Hardened Mold
|
|
BN-H20
|
Hardened steel, other materials of difficult to machine
|
Semi-Finishing, Finishing
|
Hardened Steel Gears, Mold,ect
|
|
BN-H10
|
Hardened Steel, high strength cast iron
|
Finishing
|
Bearings, Gears, Gear Shaft, High hardness component
|
|
BN-H21
|
Hardened Steel
|
Finishing
|
Bearings, Gears, Gear Shaft, Mold,ect.
|
3. Detailed Data of SNMN Solid PCBN inserts
|
Type
|
Dimension
|
Standard Chamfer
|
Grades
|
|
L(mm)
|
φI.C(mm)
|
S(mm)
|
r(mm)
|
BN-K1
|
BN-S20
|
BN-S200
|
|
RCMX060400V
|
|
6.35
|
4.76
|
0.8
|
S01020 S02020 S03020 S05020 S010020 S020020
|
●
|
●
|
◎
|
|
RCMX060500V
|
|
6.35
|
5.56
|
0.8
|
●
|
●
|
◎
|
|
RCMX060600V
|
|
6.35
|
6.35
|
0.8
|
●
|
●
|
◎
|
|
RCMX090700V
|
|
9.525
|
7.94
|
1
|
●
|
●
|
◎
|
|
RCMX120700V
|
|
12.7
|
7.94
|
1
|
●
|
●
|
◎
|
|
RCMX151000V
|
|
15.875
|
10
|
2
|
●
|
●
|
◎
|
|
RCMX191000V
|
|
19.05
|
10
|
2
|
●
|
●
|
◎
|
|
RCMX201200V
|
|
20
|
12
|
2
|
●
|
●
|
◎
|
|
RCMX251200V
|
|
25.4
|
12
|
2
|
●
|
●
|
◎
|
4.Application Case
This process required high on the impact resistance of the cutting tools, Halnn recommend solid cbn inserts, common insert models: RCGX090700
Compared with traditional cutting tools, the processing efficiency is improved, and the roughness can arrive Ra0.8.
Machining Site: Raceway and End Surface
Materials: 42CrMo4
Hardness: HRC47~55
Insert Model: BN-S200 RCGX
Cutting Data: Vc = 110m/min, Fr=0.45mm/r, ap=0.5mm
Processing Type: Dry Cutting
Compared with the ceramic cutters:
|
Insert Materials
|
Cutting Speed (m/min)
|
Tool Life
|
Roughness
|
|
Halnn BN-S200
|
110
|
8
|
Ra0.8
|
|
Ceramic Cutters
|
90
|
1
|
Ra1.6
|
5.Our Servive
Pre-Sales Service
l) Prompt reply and 24 hours online,professional team to provide best price and quality product.
l) Same testing support
l ) Every batch of products will be tested to ensure its quality.
After-sales Service
l) The real-time logistics information monitoring
l ) Any questions about the product can be consulted at any time.
l) Product with any problem can return.
