1. Halnn Tools BN-S20 full form PCBN inserts Interrupt Cutting 42CrMo4 Bearing steel Wind turbine bearing
As the main components of the wind power industry, wind power bearings have strict process requirements in the manufacturing process. Although grinding can guarantee its high precision, the efficiency is too low, which affects the production schedule. CBN tools are more wear resistant than carbide tools and more resistant to chipping than ceramic tools. They are the best material for processing high hardness steel parts. Among them, the CBN tool manufacturer,has a specific tool material processing for wind power bearings.
2.Advantages of Halnn Tools full form PCBN inserts Interrupt Cutting 42CrMo4 Bearing steel Wind turbine bearing
Halnn Tools specializes in CBN tools for cutting hard materials and high-grade PCD, and enjoys a high reputation in the academic field of superhard tools, especially in “replacement grinding by turning”, ultra-high hardness heavy-duty cutting, cast iron high speed. Processing and other advantages are unique at home and abroad.
For the bearing industry, Halnn Tools has developed BN-S20 grades, BN-S200 grades and BN-H11 grades of three CBN cutters for roughing and finishing processes, respectively, to improve production efficiency in addition to high quality bearings. reduce manufacturing cost.
The BN-S20 grade is mainly used for rough machining of bearings. It can cut the machining allowance of the bearing, reduce the number of passes, and can withstand high temperature cutting to ensure long tool life.
3. Full form PCBN inserts Characteristics
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Insert Grade
|
Machining Hardness
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Processing Condition
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Machining Materials
|
|
BN-S20
|
HRC45~68
|
Roughing
|
Hardened Steel
|
|
Semi-finishing
|
|
BN-S200
|
HRC45~68
|
Semi-finishing
|
Hardened Steel,
Superalloy
|
|
Fine Finishing
|
|
BN-H21
|
HRC62~68
|
Fine Finishing
|
Hardened Steel
|
|
BN-H10
|
HRC45~68
|
Fine Finishing
|
Hardened Steel and High Strength Cast Iron
|
|
BN-H20
|
HRC45~63
|
Fine Finishing
|
Hardened Steel
|
|
BN-H11
|
HRC45~63
|
Fine Finishing
|
Hardened Steel
|
4.Application Case
Machining the Slewing Bearings raceway required high on the impact resistance of the cutting tools, Halnn recommend solid CBN inserts, common insert models: RCGX090700
Compared with traditional cutting tools, the processing efficiency is improved, and the roughness can arrive Ra0.8.
Application Case
Machining Site: Raceway and End Surface
Materials: 42CrMo4
Hardness: HRC47~55
Insert Model: BN-S200 RCGX090700
Cutting Data: Vc = 110m/min, Fr=0.45mm/r, ap=0.5mm
Processing Type: Dry Cutting
Compared with the ceramic cutters:
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Insert Materials
|
Cutting Speed (m/min)
|
Tool Life
|
Roughness
|
|
Halnn BN-S200
|
110
|
8
|
Ra0.8
|
|
Ceramic Cutters
|
90
|
1
|
Ra1.6
|
5.FAQ
Q1. How is your quality?
A1. We have a very seriously control system. We guarantee the high performance of our products.
Q2.What is the Warranty for your products?
A2. For one year from the date of purchase, If any problem on our side, we will make prompt response, and take the shipping cost and send replacement.
Q3. Do you have different quality for different kind of stone?
A3. Yes, according hardness of stone and stone’s feature, we have different typology respectively.
Q4. If we need technical support, can you offer us?
A4. Yes, we have an experienced team, offering our customers additional benefits with specific advice, by our product managerment staff, engineers and technicians.
